CalSys Automated Validation System

Monitor analyzer performance automatically with statistical process control. CalSys delivers compliance validation, maintenance scheduling, and enhanced availability for critical instruments.

CalSys'

Automated Analyzer Management and Validation Software

Achieve optimal analyzer efficiency through automated validation procedures and enhanced statistical process control capabilities.

Fully automated analyzer validation procedures using ASTM D3764 and D6299 standard methods.
Statistical process control with embedded decision rules for enhanced maintenance efficiency.
Configurable operator dashboards providing trending, alarm management, and real-time performance monitoring.
Enhanced auditability and traceability for regulatory compliance and quality assurance requirements.
Versatile accessibility via remote system access from PC, tablet, and mobile devices.

Complete Analyzer Management and Data Acquisition System Solution

CalSys software operates as an analyzer management and data acquisition system (AMADAS) utilizing control charting techniques and statistical process control methods to determine analytical performance, availability, and maintainability across diverse process analyzers. The software supports gas chromatographs, process analyzers, gas detectors, CEMS systems, and laboratory analyzers with automated validation procedures following ASTM D3764 standards. Enhanced control charting techniques enable high-efficiency analyzer maintenance while statistical process control incorporates ASTM D6299 embedded decision rules for optimal performance monitoring. Integration capabilities include DCS, LIMS, ERP systems, and PowerBI via API connections, ensuring seamless data flow across plant management systems.

Technical Features and Operational Capabilities

01

Field engineers scan QR codes with tablets for direct CalSys access, eliminating manual data entry processes.

02

Traceable data storage with comprehensive reporting ensures regulatory compliance and historical performance tracking.

03

Advanced algorithms predict analyzer failures and optimize maintenance schedules to reduce operational costs significantly.

04

Embedded ASTM D6299 decision rules automatically flag out-of-control conditions and trigger appropriate corrective actions.

05

Certified quality release modules support LNG measurement and real-time product quality validation processes.

06

Automated generation of availability figures, analytical performance metrics, and maintainability statistics for management dashboards.

07

Comprehensive tracking and scheduling system for validation reference materials and calibration standards throughout their lifecycle.

08

Advanced statistical control charting automatically detects trends, outliers, and systematic bias in analyzer performance data.

09

Individual analyzer monitoring combined with plant-level overview provides comprehensive performance insights and troubleshooting capabilities.

10

Modular design supports unlimited device connections with customizable configurations for varying plant requirements.

Applications for CalSys Analyzer Management Software

Petrochemical Plant Operations

Comprehensive analyzer management for process control, quality assurance, and regulatory compliance.

Oil Refinery Quality Control

Statistical validation of gas chromatographs, process analyzers, and laboratory instruments.

CEMS Environmental Monitoring

Automated validation and performance tracking for continuous emissions monitoring systems.

Gas Processing Facilities

Real-time analyzer validation for natural gas processing, LNG operations, and custody transfer applications.

Our Software Solutions

Calsys - Automated Validation System

Validation is the planned and documented procedure used to establish the performance characteristics of a metering system

LNG-Quality Release System (L-QRS)

Instant availability of both certificate of quality & bill of lading, based on real-time quality measurement

Supervisory and validation software

Solutions for validation, visualization and metering supervisory